Hydroxyethyl cellulose (HEC) is a water-soluble polymer extracted from natural polymer materials (such as cotton and wood) and chemically modified. It typically appears as a white or slightly yellow powder.
Simply put, HEC acts like a natural "glue" or "thickener" specifically designed for water-based systems. When dissolved in water, it increases the viscosity of the liquid, forming a clear, viscous solution.
Main Functions of Hydroxyethyl Cellulose:
1. Thickening and Rheology Control
This is the primary function of hydroxyethyl cellulose. It increases the viscosity of the paint, making it thicker and more stable. This thickening effect is crucial for the production, storage, and application of paints.
Preventing Settling: During storage, pigment and filler particles tend to settle due to gravity. Hydroxyethyl cellulose forms a stable three-dimensional network structure that suspends these solid particles in the paint, preventing settling and clumping.
Improved Sagging Resistance: During application, especially when painting walls or vertical surfaces with a brush or roller, paint tends to run or drip due to gravity. Hydroxyethyl cellulose imparts appropriate thixotropy to the paint, allowing it to maintain a high viscosity at rest but decrease when subjected to shear forces (such as brushing). This facilitates application and quickly recovers viscosity after application, preventing sagging.
2. Improved Application Performance
Improved Adhesion: Hydroxyethyl cellulose helps the paint adhere better to the brush or roller and transfer evenly to the substrate, reducing splatter.
Improved Application Uniformity: It helps the paint spread smoothly during application, forming a uniform, smooth film and avoiding brush marks.
3. Emulsification and Stabilization
Hydroxyethyl cellulose has a certain degree of surface activity and can act as an emulsifier and dispersant. In water-based paint systems, it helps disperse pigments, fillers, and emulsion particles, ensuring that all components are evenly mixed, forming a stable system and preventing the paint from separating before application.
4. Improve Water Retention
Hydroxyethylcellulose has excellent water retention properties. This is crucial for coating systems that require moisture retention, such as putty powder. It prevents rapid evaporation and allows the latex particles in latex paint sufficient time to form a continuous film, thereby ensuring coating integrity and adhesion.
Correct Use of Hydroxyethylcellulose in Water-Based Coatings
Method 1: Direct Addition
This is the simplest and most commonly used method and is suitable for adding HEC last in the formulation.
Steps:
Prepare Water and Dispersing Equipment: Add the required amount of water to a mixing vessel and start the agitator, ensuring the water is rapidly swirling.
Slowly Sprinkle HEC: While stirring, slowly and evenly sprinkle the HEC powder into the water. It is crucial to do this slowly and avoid adding a large amount all at once, as this will cause the powder to clump and become difficult to dissolve.
Continue Stirring: Continue stirring for approximately 30 minutes to 1 hour until the HEC is completely dissolved, forming a homogeneous, transparent solution. The stirring time depends on the type of HEC, the water temperature, and the intensity of the stirring.
Advantages: Simple and easy to operate.
Disadvantages: Can easily produce "fish eyes" (undissolved lumps) and requires a long mixing time.
Method 2: Preparation of a Master Liquor Method
This method effectively avoids the "fish eye" problem and improves production efficiency. It is suitable for large-scale production or when rapid addition is required.
Steps:
Preparing the Master Liquor: First, dissolve HEC powder in water at a specific ratio (usually 5%-10%) to create a high-concentration HEC master liquor.
Adding a Preservative: To prevent deterioration of the master liquor during storage, an appropriate amount of preservative may be added to the master liquor.
Storage: Store the prepared master liquor in a sealed container in a dry, cool place until ready for use.
Adding to the Paint: When formulating the paint, add the HEC master liquor to the system according to the recipe and stir thoroughly to ensure uniform dispersion.
Advantages:
Avoiding "fish eyes": Ensures complete dissolution of the HEC, preventing lumps.
Increasing Efficiency: Allows for quick and precise addition on the production line, eliminating the need for prolonged dissolution.
Convenient Storage: The masterbatch can be prepared in advance for immediate use.
Disadvantages: Preparation and storage of the masterbatch require additional time and equipment, which can be time-consuming.
Hydroxyethyl Cellulose Usage Precautions
Water Temperature: It is best to use cold water when dissolving HEC. If hot water is used, the HEC will hydrate more quickly, forming a sticky protective film that hinders the dissolution of the powder inside.
Addition Order: HEC is typically added last in a coating formulation. However, in some specialized formulations, it can also be added before polymerization as a protective colloid in emulsion polymerization.
pH: HEC's solubility is stable within a pH range of 5-10. If the pH of the system is outside this range, adjustment may be necessary.
Dispersant: To better disperse HEC, a dispersant such as a nonionic surfactant or ethylene glycol can be pre-added to the water.
Agitation: Ensure that the agitation is vigorous but not too vigorous to introduce excessive air.
The method you choose depends on your production scale, equipment conditions, and specific formulation. In any case, slow spreading and adequate stirring are the two key points to ensure that HEC dissolves successfully and works effectively.